Smoke & Deodorization Removal System

Equipment Overview

During the coffee roasting process, heating green beans causes white smoke (oil smoke) and odors due to Maillard reactions and other chemical changes, which can have a negative impact on the environment.
MOTOYAMA’s smoke and deodorization removal system effectively removes white smoke and odors generated during roasting by using catalytic oxidation.
The system adopted a metal honeycomb (MH) structure coated with a platinum catalyst, which deodorizes and eliminates volatile organic compounds (VOCs) and hydrocarbon-based odors at low temperatures (200–400 degC).
This low-temperature operation contributes to energy savings and reduced operation costs, while providing an environmentally friendly and safely for human.

Features of the Metal Honeycomb (MH)

  • Achieving optimal processing at approximately 200–400degC, compared to traditional direct combustion methods (700–800degC).
  • It is flameless, highly energy-efficient and energy-saving.
    Fuel consumption is less than one-third.
  • No NOx Generation in the treated exhaust gas.
  • High open-area ratio and low-pressure loss in gas processing.
  • Available for regenerative cleaning (VOC Treatment Specifications).
  • Compact and Durable Design
MH Catalyst
(Photograph provided by TANAKA PRECIOUS METAL TECHNOLOGIES Co., Ltd)

Principle of Catalytic Reaction

Combustible substances contained in oxygen-containing exhaust gas are oxidized and thermally decomposed at low temperatures in the presence of a catalyst, converting them into odorless and harmless substances.
CmH2n + O2 → mCO2 + nH2O + Q (Heat/Heat of Combustion)

For information regarding the coffee roaster CaVers, please visit the link below.

Coffee Roaster CaVers | Motoyama Industrial Electric Furnace

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